Austin-Bergstrom International Airport Expansion

Austin
,
United States
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The Austin-Bergstrom International Airport (AUS) East Expansion of the Barbara Jordan Terminal added nine gates to accommodate increasing passenger traffic and support the future growth of air service to the rapidly expanding metropolitan area of Austin, Texas.

CAST CONNEX designed and supplied custom steel castings for the terminals long-span Architecturally Exposed Structural Steel (AESS) trussed roof, as well as Universal Pin Connectors (UPC) supplied for use in tension struts on the added exterior observation deck.

AESS

Owner: City of Austin

Architects: Gensler

Structural Engineers: TYLin

General Contractor: Hensel Phelps

Steel Fabricator: W&W/AFCO Steel

Austin-Bergstrom International Airport Expansion

The 175,000 square-foot (16,260 square-meter) expansion provides concessions, outbound baggage handling, airline offices, and additional passenger amenities, including a large outdoor observation deck.

Long-span, AESS roof trusses span the width of the concourse. CAST CONNEX designed and supplied custom castings to support the roof trusses. These custom castings create pinned connections between the columns and long span roof trusses. The use of custom castings simplified on-site construction by eliminating the need for complex field welding. The flexibility provided by custom castings also helped achieve the slender geometry of the pins, contributing to the design vision of an airy environment with open sightlines throughout the concourse.  

CAST CONNEX Universal Pin Connectors (UPC) were also used at the bases of the roof truss tension struts exposed on the terminal’s open-air observation deck. This pre-engineered cast steel solution enhanced the structure's aesthetic appeal while simplifying the fabrication of the sloped hollow structural sections (HSS). The result is a clean, architecturally expressive design that helps showcase Austin’s appreciation for outdoor living to arriving and departing passengers.

Design-Built Structural Solution

CAST CONNEX offers design-build services for custom-cast steel nodes and components. We leverage steel casting manufacturing to offer our clients unparalleled opportunities for optimization and beauty in structural form.
Austin-Bergstrom International Airport Expansion
CAST CONNEX designed and supplied custom castings to support the long span AESS roof trusses.
Austin-Bergstrom International Airport Expansion
CAST CONNEX Universal Pin Connectors (UPC) were selected for the AESS bases of the exposed roof truss tension struts.
Austin-Bergstrom International Airport Expansion

Products Used On the Project

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